Scrubber Design Calculation Excel: Best

NTU = LN( (y_in - y_eq_in) / (y_out - y_eq_out) ) Create a solver loop that adjusts packing height until outlet composition meets environmental limits. 5. Liquid Distribution and Wetting Rate A hidden killer. Even with 100 stages, if liquid doesn’t wet the packing, mass transfer fails.

Why? Because Excel offers transparency, rapid iteration, and customizability that black-box software cannot match. When built correctly, an Excel-based scrubber design tool can be 95% as accurate as expensive simulators at 0% of the cost. scrubber design calculation excel best

Function ConvertUnits(Value, FromUnit, ToUnit) ' Case logic for "m3/hr to CFM", etc. End Function Instead of manual trial for diameter, use VBA to call Solver: NTU = LN( (y_in - y_eq_in) / (y_out

=EXP( -2.5 * LN(X) - 1.2 ) [Approximate; use published tables for accuracy] Then back-calculate area: A = Gas_flow_rate / G_flood . Diameter = SQRT(4*A/π) . Using the Leva correlation (simplest for Excel): Even with 100 stages, if liquid doesn’t wet

Introduction: The Art of Gas Cleaning

Use Goal Seek on pressure drop vs. gas rate to avoid flooding. 4. Packing Height (Mass Transfer) This is where Excel shines. For gas absorption (e.g., HCl in water), the Height of Transfer Unit (HTU) method is standard.